Hanyar samar da suturar ƙarfe (fim ɗin plating) akan filayen ƙarfe na abin da aka nutsar a cikin mafita mai ɗauke da ions ta amfani da tasirin rage wutar lantarki.Ana amfani da Electoplating a fannoni daban-daban daga ƙananan abubuwan da aka gyara zuwa manyan kayayyaki a cikin kayan aikin bayanai, motoci, da kayan aikin gida don plating na ado, plating anti-corrosive, da plating na aiki.
Electroplating tsari ne na sanya wani sirara mai sirara na wasu karafa ko gami a saman wasu karafa ta hanyar amfani da ka'idar electrolysis.Karfe hadawan abu da iskar shaka (kamar tsatsa), inganta lalacewa juriya, lantarki watsin, reflectivity, lalata juriya (jan karfe sulfate, da dai sauransu) da kuma inganta aesthetics.Nau'o'in waje na tsabar kudi da yawa kuma ana sanya su da lantarki.Electroplating wani tsari ne na jiyya a saman abu, wanda ke amfani da ka'idar amsawar sinadarai na electrolysis don yada Layer na karfe akan saman madugu.Nau'in lantarki na yau da kullun sune plating na chrome, plating nickel, plating na jan karfe, plating na zinc, da sauransu.
Menene nau'ikan electroplating?
A, Ta nau'ikan sutura:
① Single karfe shafi yana da fiye da goma irin tutiya, cadmium, jan karfe, nickel, chromium, tin, azurfa, zinariya, baƙin ƙarfe, cobalt, da dai sauransu.
②Akwai dumbin kayan kwalliya irin su jan karfe-tin, zinc-Copper, zinc-iron, nickel-cobalt, nickel-iron, zinc-tin-iron, tin-zinc-antimony, tin-zinc-cobalt, da sauransu.
B, Ta aikace-aikace:
① Kariyar kariya: sutura irin su Zn, Ni, Cd, Sn da Cd-Sn ana amfani da su azaman maganin lalata don yanayi da yanayi daban-daban;
② Kariyar kayan ado mai kariya: irin su Cu-Ni-Cr, Ni-Fe-Cr composite shafi, da dai sauransu, duka kayan ado da kariya;
③ Shafi na ado: kamar Au, Ag da Cu.Rana kwaikwayo na zinare, baƙar fata chrome, baƙar fata nickel, da dai sauransu;
④ Reparative shafi: Alal misali, electroplating Ni, Cr, Fe Layer don gyara wasu high-cost lalacewa sassa ko sarrafa daga-na-haƙuri sassa;
⑤ Abubuwan da aka yi amfani da su: kayan aikin gudanarwa irin su Ag da Au;magnetic conductive coatings kamar Ni-Fe, Fe-Co, Ni-Co;babban zafin jiki anti-oxidation coatings kamar Cr da Pt-Ru;abubuwan da ke nunawa kamar Ag da Cr;black chrome, Anti-reflective coatings irin su baki nickel;chrome, Ni.SiC da sauran sutura masu jurewa;Ni.WANI, Ni.C (graphite) murfin hana gogayya, da dai sauransu;Pb, Cu, Sn, Ag da sauran suturar weldable;anti-carburizing Cu shafi, da dai sauransu.
Menene hanyoyin lantarki?
Electroplating ya kasu kashi-kashi plating, ganga plating, ci gaba da plating da brush plating, wadanda akasarinsu suna da alaka da girma da batch na sassan da za a yi.Rack plating ya dace da samfura masu girman gaske, irin su bumpers na mota, sandunan keken keke, da dai sauransu. Tushen ganga ya dace da ƙananan sassa kamar fasteners, washers, fil, da dai sauransu. Ci gaba da platin ya dace da wayar da aka samar da taro da tsiri.Gwargwadon gogewa ya dace da sassauƙa ko gyara.Maganin electroplating ya haɗa da acid, alkaline da acid da tsaka tsaki bayani tare da fili na chromium.Komai irin hanyar da aka yi amfani da shi, tankin da aka yi amfani da shi da kuma rataye a cikin hulɗa da samfurin da za a yi amfani da shi da kuma maganin gyare-gyare ya kamata ya sami wani matakin juriya.Zaman duniya.
Ta yaya electroplating ke aiki?
Electroplating yana buƙatar ƙananan ƙarfin lantarki, babban ƙarfin wutar lantarki na yanzu don samar da wanka na lantarki da na'urar lantarki wanda ya ƙunshi bayani na electroplating, ɓangaren da za a yi amfani da shi (cathode), da anode.Abubuwan da ke tattare da maganin electroplating ya bambanta dangane da plating Layer, amma duk sun ƙunshi babban gishiri wanda ke samar da ions karfe, wakili mai rikitarwa wanda zai iya hada ions karfe a cikin babban gishiri don samar da hadaddun, buffer da ake amfani dashi don daidaita pH na bayani, da anode activator da Special Additives (kamar masu haske, masu gyaran hatsi, masu daidaitawa, masu aikin jika, masu rage damuwa da masu hana hazo, da dai sauransu).Tsarin electroplating wani tsari ne wanda ions na ƙarfe a cikin maganin plating suna raguwa zuwa atom ɗin ƙarfe ta hanyar amsawar lantarki a ƙarƙashin aikin filin lantarki na waje, kuma ana ajiye karfe a kan cathode.Saboda haka, tsari ne na lantarki na ƙarfe wanda ya haɗa da matakai kamar canja wurin taro na ruwa lokaci, amsawar electrochemical, da electrocrystallisation.
A cikin tankin plating dauke da maganin electroplating, an yi amfani da tsaftacewa da kuma musamman pretreated part da za a plated a matsayin cathode, da anode da aka yi da plated karfe, da kuma biyu sanduna suna da alaka da korau kuma tabbatacce sanduna na DC ikon. wadata.Maganin wutar lantarki ya ƙunshi bayani mai ruwa mai ruwa wanda ya ƙunshi mahadi-plating ƙarfe, salts conductive salts, buffers, pH adjusters and additives.Bayan electrification, da karfe ions a cikin electroplating bayani matsawa zuwa cathode a karkashin aikin da m bambanci don samar da plating Layer.Ƙarfe na anode yana samar da ions ƙarfe a cikin wanka na lantarki don kula da ƙaddamar da ions na ƙarfe da ake yi.A wasu lokuta, irin su chrome plating, anode ne wanda ba a iya narkewa da gubar da gubar-antimon gami, wanda kawai ke taka rawar canja wurin electrons da gudanar da halin yanzu.Matsakaicin ions na chromium a cikin electrolyte ana kiyaye shi ta hanyar ƙara mahaɗan chromium akai-akai zuwa maganin plating.A lokacin electroplating, ingancin anode abu, da abun da ke ciki na electroplating bayani, zafin jiki, halin yanzu yawa, kuzari lokaci, motsawa tsanani, precipitated impurities, wutar lantarki waveform, da dai sauransu zai shafi ingancin shafi, wanda bukatar da za a sarrafa. cikin lokaci.
Akwai abubuwa shida a cikin maganin electroplating: babban gishiri, ƙarin gishiri, wakili mai rikitarwa, buffer, anode activator da ƙari.
Ka'idar electroplating ta ƙunshi abubuwa huɗu: maganin electroplating, electroplating reaction, electrode and reaction ka'idar, da tsarin electrodeposition karfe.
Menene electroplating ake amfani dashi?
Fasahar adana kayan kwalliyar ƙarfe da aka ɗora da kyau akan samfuran injina ta amfani da ka'idar tantanin halitta, amma tare da kaddarorin daban-daban da kayan substrate.Layin wutar lantarki ya fi nau'i-nau'i fiye da na dusar ƙanƙara mai zafi, kuma gabaɗaya ya fi siriri, kama daga microns da yawa zuwa dubun microns.Ta hanyar yin amfani da lantarki, ana iya samun kariya ta ado da kayan aiki daban-daban akan samfuran injina, kuma ana iya gyara sassan da aka sawa da injinan da ba daidai ba.
Bugu da kari, akwai ayyuka daban-daban bisa ga bukatun electroplating daban-daban.Misali shine kamar haka:
1. Copper plating: ana amfani da shi azaman share fage don inganta mannewa da juriya na lalata na lantarki.(Copper yana da sauƙin oxidize. Bayan oxidation, patina ba ya aiki, don haka samfuran da aka yi da tagulla dole ne a kiyaye su da jan karfe).
2. Nickel plating: ana amfani da shi azaman abin share fage ko bayyanar, don inganta juriya da juriya, (cikin sinadari na nickel shine fasahar zamani wanda juriyar sa ya zarce na chrome plating).(Lura cewa yawancin samfuran lantarki, irin su shugabannin DIN da shugabannin N, ba sa amfani da nickel a matsayin tushe, galibi saboda nickel ɗin maganadisu ne, wanda zai shafi tsaka-tsakin tsaka-tsaki a cikin aikin lantarki)
3. Zinariya plating: Inganta conductive lamba juriya da inganta sigina watsa.(Gold shine mafi kwanciyar hankali kuma mafi tsada.)
4. Palladium-nickel plating: Yana inganta juriya na sadarwa, inganta watsa sigina, kuma yana da juriya mafi girma fiye da zinariya.
5. Tin da ledar: suna inganta ƙarfin walda, kuma za a maye gurbinsu da sauran abubuwan da za a maye gurbinsu nan ba da jimawa ba (saboda yawancin gubar a yanzu an rufe su da tin mai haske da matte tin).
6. Plating na Azurfa: Haɓaka juriya mai gudanarwa da haɓaka watsa siginar.(Silver yana da mafi kyawun aiki, mai sauƙin oxidize, kuma yana gudanar da wutar lantarki bayan oxidation)
CNC machining da 3D bugu yawanci hanyoyin yin samfuri ne.CNC machining hada da karfe sassa CNC machining da filastik sassa CNC machining;3D bugu ya hada da karfe 3D bugu, filastik 3D bugu, nailan 3D bugu, da dai sauransu.;Sana'ar kwafi na yin samfuri kuma na iya gane samfura, amma yana buƙatar haɗin gwiwa tare da injinan CNC mai kyau da niƙa ko goge goge.Yawancin samfuran samfura suna buƙatar yashi da hannu sannan a bi da su a saman kafin bayarwa don cimma tasirin bayyanar da ƙarfin kayan da sauran kaddarorin jiki na sassa da sassan saman.
Sabis na bayarwa na tsayawa ɗaya shine ƙarfin ikon mu, zamu iya samar da ƙirar samfur, haɓaka ƙira, ƙirar bayyanar, ƙirar tsari, ƙirar masana'antu, ƙirar kayan masarufi, ƙirar software, haɓakar lantarki, samfuri, ƙirar ƙira, ƙirar ƙira, kwafin ƙirar ƙira, allura gyare-gyare, mutu simintin gyare-gyare, stamping, sheet karfe ƙirƙira, 3D bugu, surface jiyya, taro da gwaji, taro samar, low-girma samar, samfurin marufi, gida da kuma na waje dabaru da kuma sufuri, da dai sauransu
Haɗa samfur da gwaji suna da mahimmanci don tabbatar da isar da samfur na yau da kullun.Ana buƙatar duk samfuran da aka ƙirƙira su wuce ingantattun ingantattun ingantattun samfuran kafin jigilar kaya;don samfuran da aka samar da jama'a, muna ba da dubawar IQC, binciken kan layi, binciken gama samfurin, da kuma duba OQC.
Kuma duk bayanan gwajin ana buƙatar a adana su.
ƙwararrun injiniyoyinmu za a tantance su kuma bincikar duk zane-zanen ƙira kafin gyare-gyaren.Za mu sanar da ku da zarar an sami lahani na ƙira da matsalolin sarrafa ɓoyayyi kamar raguwa.Tare da izinin ku, za mu inganta zane-zanen zane har sai ya dace da bukatun samarwa.
Mun samar da mold zane da kuma yi, samfurin allura gyare-gyaren da taro, ko yana da filastik allura mold ko aluminum gami mutu-simintin gyare-gyare, za mu samar da ajiya sabis ga duk kyawon tsayuwa ko mutu.
Yawancin lokaci, muna ba da shawarar ku ba da oda gabaɗayan inshorar sufuri don duk kayan aiki da sufuri, don rage haɗarin asarar kaya yayin sufuri.
Muna ba da sabis na dabaru na gida-zuwa-ƙofa.Dangane da sana'o'i daban-daban, zaku iya zaɓar sufuri ta jirgin sama ko ta ruwa, ko jigilar jigilar kayayyaki.Abubuwan da aka fi sani da incoterms sune DAP, DDP, CFR, CIF, FOB, TSOHON AYYUKAN…,
Bugu da ƙari, za ku iya tsara kayan aiki a matsayin hanyarku, kuma za mu taimaka muku wajen kammala kayan aiki da sufuri daga masana'anta zuwa wurin da kuka tsara.
A halin yanzu muna goyan bayan canja wurin waya (T / T), wasiƙar bashi (L/C), PayPal, Alipay, da sauransu, Yawancin lokaci za mu cajin wani kaso na ajiya, kuma ana buƙatar cikakken biyan kuɗi kafin bayarwa.
Jiyya na saman samfuran sun haɗa da saman jiyya na samfuran ƙarfe, jiyya na samfuran filastik, da jiyya na kayan roba.Maganin saman mu gama gari sun ƙunshi:
Fashewar Yashi, Busasshen Yashi, Fashewar Yashi, Ruwan Yashi, Atomized Sand fashewa, fashewar harbi, da sauransu.
Fesa, Electrostatic Spraying, Fame Fame, Foda fesa, Filastik fesa, Plasma Spraying, Painting, Man Fenti da dai sauransu.
Electroless Plating na Various Metals da Alloys, Copper Plating, Chromium Plating, Tutiya Plating, Nickel Plating, Anodic Oxidation, Electrochemical Polishing, Electroplating da dai sauransu.
Bluing da Blackening, Phosphating, pickling, nika, mirgina, goge, goge, CVD, PVD, Ion implantation, Ion Plating, Laser Surface Jiyya ect.
Tsaron bayanan abokin ciniki da samfuran shine fifikonmu.Za mu sanya hannu kan yarjejeniyar sirri (kamar NDA) tare da duk abokan ciniki kuma mu kafa ma'ajin sirri masu zaman kansu.JHmockup yana da tsauraran tsarin tsare sirri da hanyoyin aiwatarwa don hana zubar bayanan abokin ciniki da bayanan samfur daga tushen.
Zagayowar ci gaban samfur ya dogara da irin yanayin samfuran suke lokacin da kuke isar da su.
Misali, kun riga kuna da cikakken tsarin ƙira gami da zane-zane, kuma yanzu kuna buƙatar tabbatar da tsarin ƙira ta hanyar yin samfura;Ko kuma idan an yi ƙirar ku tare da samfuri a wasu wurare, amma tasirin bai gamsar ba, to za mu inganta zanen zanenku sannan mu yi samfurin don sake tabbatar da shi;
samfurinka ya riga ya kammala ƙirar bayyanar, amma babu wani tsari na tsari, ko ma cikakken saiti na hanyoyin lantarki da software, za mu samar da daidaitattun hanyoyin ƙirar ƙira don biya;Ko, an ƙera samfuran ku, amma sassan alluran da aka ƙera ko mutun simintin gyare-gyare ba za su iya saduwa da aikin taron gabaɗaya ko ƙãre samfurin ba, za mu sake kimanta ƙirar ku, mold, mutu, kayan aiki da sauran abubuwan don ƙirƙirar ingantaccen bayani. .Don haka, ba za a iya amsa zagayowar ci gaban samfur ba kawai, aiki ne mai tsauri, wasu ana iya kammala su a rana ɗaya, wasu na iya ɗaukar mako guda, wasu kuma na iya ƙarewa cikin watanni da yawa.
Da fatan za a tuntuɓi ƙwararrun injiniyoyinmu don tattauna aikinku, don rage farashin ku da rage lokacin ci gaba.
Keɓance sabis na ƙira da masana'anta shine babban ƙarfin mu.Haɓaka samfuri daban-daban suna da ma'auni na gyare-gyare daban-daban, kamar gyare-gyaren samfur na ɓangarori, gyare-gyaren samfur gabaɗaya, gyare-gyaren wani ɓangare na kayan aikin samfur, ƙirar software na samfur, da gyare-gyaren sarrafa wutar lantarki.Sabis ɗin masana'anta da ƙirƙira na al'ada ya dogara ne akan cikakkiyar fahimtar aikin samfurin abokin ciniki, ƙarfin kayan aiki, fasahar sarrafa kayan, jiyya ta sama, haɗaɗɗun samfura, gwajin aiki, samar da taro, sarrafa farashi da sauran abubuwan kafin cikakken kimantawa da ƙirar shirin.Muna samar da cikakken bayani sarkar samar.Wataƙila samfurinka baya amfani da duk sabis ɗin a matakin yanzu, amma za mu taimake ka ka yi la'akari da yanayin da za a iya buƙata a gaba a gaba, wanda shine abin da ya bambanta mu da sauran masu samar da samfur.
Don samar wa abokan ciniki sabis mafi inganci