Sabis na shafa foda
Rufe foda wani nau'i ne na sutura wanda aka yi amfani da shi azaman kyauta mai gudana, busassun foda.Ba kamar fenti na ruwa na al'ada ba wanda ake isar da shi ta hanyar ƙaushi mai ƙura, foda shafi yawanci ana amfani da shi ta hanyar lantarki sannan a warke a ƙarƙashin zafi ko da hasken ultraviolet.Foda na iya zama thermoplastic ko polymer thermoset.Yawancin lokaci ana amfani da shi don ƙirƙirar ƙaƙƙarfan ƙarewa wanda ya fi ƙarfin fenti na al'ada.Ana amfani da rufin foda galibi don shafan karafa, kamar kayan aikin gida, extrusions na aluminum, kayan ganga, motoci, da firam ɗin keke.Ci gaba a cikin fasahar shafa foda kamar UV curable foda coatings damar don wasu kayan kamar robobi, composites, carbon fiber, da kuma MDF (matsakaicin-yawa fibreboard) su zama foda mai rufi saboda mafi ƙarancin zafi da tanda zauna lokacin da ake bukata don aiwatar da wadannan sassa.
Bukatun-bayyani
Foda shafi (foda spraying) wani nau'i ne na rufi wanda ake amfani da shi a matsayin kyauta mai gudana, busassun foda.Ba kamar fenti na ruwa na al'ada ba wanda ake isar da shi ta hanyar ƙaushi mai ƙura, foda shafi yawanci ana amfani da shi ta hanyar lantarki sannan a warke a ƙarƙashin zafi ko da hasken ultraviolet.Foda na iya zama thermoplastic ko polymer thermoset.Yawancin lokaci ana amfani da shi don ƙirƙirar ƙaƙƙarfan ƙarewa wanda ya fi ƙarfin fenti na al'ada.Ana amfani da rufin foda galibi don shafan karafa, kamar kayan aikin gida, extrusions na aluminum, kayan ganga, motoci, da firam ɗin keke.Ci gaba a cikin fasahar shafa foda kamar UV curable foda coatings damar don wasu kayan kamar robobi, composites, carbon fiber, da kuma MDF (matsakaicin-yawa fibreboard) su zama foda mai rufi saboda mafi ƙarancin zafi da tanda zauna lokacin da ake bukata don aiwatar da wadannan sassa.
Menene hanyoyin fasaha na Rufin Foda?
1. Gabatarwa
Ingancin tsarin pretreatment kai tsaye yana shafar ingancin fim ɗin foda.Idan pretreatment ba shi da kyau, da shafi fim ne mai sauki fadowa kashe, bubbling da sauran mamaki.Saboda haka, dole ne a kula da aikin da aka riga aka yi.
Za'a iya amfani da pretreatment na sinadarai don yin tambarin takarda.Wato: degreasing → derusting → tsaftacewa → phosphating (ko tsarkakewa), da dai sauransu Domin mafi tsatsa ko lokacin farin ciki surface workpieces, amfani da sandblasting, harbi ayukan iska mai ƙarfi da sauran inji hanyoyin cire tsatsa, amma bayan inji tsatsa kau, tabbatar da cewa surface na workpiece. yana da tsabta kuma ba shi da ma'auni.
Scrap putty.Scrap da conductive putty bisa ga lahani mataki na workpiece, da kuma santsi da shi da sandpaper bayan bushewa, sa'an nan kuma na gaba tsari za a iya za'ayi.
Kariya (wanda ake kira garkuwa).Idan wasu ɓangarorin kayan aikin ba sa buƙatar sutura, ana iya rufe su da manne mai kariya kafin yin zafi don guje wa fenti.
Yi zafi.Gabaɗaya, ba a buƙatar preheating.Idan ana buƙatar mai kauri mai kauri, za'a iya preheated aikin aikin zuwa 100-160 ° C, wanda zai iya ƙara kauri mai kauri.
2. Fesa
The workpiece shiga SPRAY gun matsayi na foda spraying dakin ta hanyar conveyor sarkar shirya don spraying aiki.Na'ura mai ba da wutar lantarki yana fitar da wutar lantarki mai ƙarfi mai ƙarfi (mara kyau electrode) ta hanyar allurar lantarki na bakin bindiga zuwa sararin samaniya a cikin hanyar aikin, kuma ana samar da wutar lantarki mai ƙarfi mai ƙarfi.Cakuda foda da iskar da aka matsa da aka fitar daga bututun bututun fesa da iskar da ke kusa da na'urorin lantarki ana ionized (cajin mara kyau).A workpiece yana da alaka da ƙasa (ƙasa iyakacin duniya) ta hanyar isar da kayan aiki ta wurin rataye, sabõda haka, an kafa wani lantarki filin tsakanin fesa gun da workpiece.The foda kai saman da workpiece a karkashin sau biyu tura na lantarki filin karfi da kuma matsa iska matsa lamba, da kuma Forms uniform Layer a saman na workpiece ta electrostatic janye.shafi.
3. Yin burodi da waraka
The fesa workpiece aka aika zuwa bushewa dakin a 180-200 ℃ ta hanyar isar sarkar ga dumama, da kuma kiyaye ga wani m lokaci (15-20 minutes) don narke, matakin da kuma ƙarfafa, don samun da ake so surface sakamako na kayan aiki.(Kayan foda daban-daban sun bambanta a yanayin yin burodi da lokaci).Ya kamata a lura da wannan a cikin tsarin warkarwa.
4. Tsabtace
Bayan murfin ya warke, cire mai karewa kuma a datsa burrs.
5. Duba
Don aikin aikin warkewa, babban dubawa na yau da kullun shine bayyanar (ko yana da santsi da haske, ko akwai lahani kamar barbashi da ramukan raguwa) da kauri (wanda ake sarrafa shi a 55 ~ 90μm).Gyara ko sake fesa kayan aikin da aka gano tare da lahani kamar bacewar feshi, ramuka, kumfa, da kumfa na iska.
6. Marufi
Bayan dubawa, ana rarraba samfuran da aka gama kuma ana sanya su a cikin motocin jigilar kaya da akwatunan juyawa, kuma an raba su da juna ta hanyar sassauƙan marufi mai buffer kamar takarda kumfa da fim ɗin kumfa don hana ɓarna da lalacewa (ana iya yin fakiti bisa ga bukatun abokin ciniki)
A fice abũbuwan amfãni daga foda spraying tsari:
1. Za a iya samun sutura mai kauri tare da sutura ɗaya.Alal misali, ana amfani da sutura na 100-300 μm.Tare da kayan shafa na yau da kullun, yana ɗaukar kusan sau 4-6, yayin da tare da murfin foda, ana iya samun wannan kauri a lokaci ɗaya..Rashin juriya na lalata yana da kyau sosai.
2. Rufin foda ba shi da wani ƙarfi kuma babu gurɓatawar sharar gida guda uku, wanda ke inganta yanayin tsabtace aikin aiki.
3. Sabbin fasaha irin su foda electrostatic spraying an karɓa, wanda ke da babban tasiri kuma ya dace da zanen layi na atomatik;Yawan amfani da foda yana da yawa kuma ana iya sake yin fa'ida.
4. Bugu da ƙari ga thermosetting epoxy, polyester, da acrylic, akwai adadi mai yawa na thermoplastic grease-resistant coatings da za a iya amfani da foda coatings, kamar polyethylene, polypropylene, polystyrene, fluorinated polyether, nailan, polycarbonate da kuma daban-daban Fluorine guduro. , da dai sauransu.
Aikace-aikace na tsarin spraying foda:
An fara amfani da suturar foda a cikin kariya da kariya ta lantarki.Tare da ci gaban kimiyya da fasaha, an yi amfani da su sosai a cikin masana'antar kera motoci, rufin lantarki, famfo mai lalata-resistant, bawuloli, cylinders, bututu, kayan ƙarfe na waje, kayan ƙarfe, simintin gyare-gyare, da sauransu.
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Yadda ake ƙirƙirar samfuri?
CNC machining da 3D bugu yawanci hanyoyin yin samfuri ne.CNC machining hada da karfe sassa CNC machining da filastik sassa CNC machining;3D bugu ya hada da karfe 3D bugu, filastik 3D bugu, nailan 3D bugu, da dai sauransu.;Sana'ar kwafi na yin samfuri kuma na iya gane samfura, amma yana buƙatar haɗin gwiwa tare da injinan CNC mai kyau da niƙa ko goge goge.Yawancin samfuran samfura suna buƙatar yashi da hannu sannan a bi da su a saman kafin bayarwa don cimma tasirin bayyanar da ƙarfin kayan da sauran kaddarorin jiki na sassa da sassan saman.
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Shin za ku iya ba da sabis na tsayawa ɗaya daga ƙirar samfur zuwa samarwa da yawa zuwa kayan aiki?
Sabis na bayarwa na tsayawa ɗaya shine ƙarfin ikon mu, zamu iya samar da ƙirar samfur, haɓaka ƙira, ƙirar bayyanar, ƙirar tsari, ƙirar masana'antu, ƙirar kayan masarufi, ƙirar software, haɓakar lantarki, samfuri, ƙirar ƙira, ƙirar ƙira, kwafin ƙirar ƙira, allura gyare-gyare, mutu simintin gyare-gyare, stamping, sheet karfe ƙirƙira, 3D bugu, surface jiyya, taro da gwaji, taro samar, low-girma samar, samfurin marufi, gida da kuma na waje dabaru da kuma sufuri, da dai sauransu
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Za ku iya samar da taro da gwaji don samfura da samfura?
Haɗa samfur da gwaji suna da mahimmanci don tabbatar da isar da samfur na yau da kullun.Ana buƙatar duk samfuran da aka ƙirƙira su wuce ingantattun ingantattun ingantattun samfuran kafin jigilar kaya;don samfuran da aka samar da jama'a, muna ba da dubawar IQC, binciken kan layi, binciken gama samfurin, da kuma duba OQC.
Kuma duk bayanan gwajin ana buƙatar a adana su.
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Shin za a iya sake fasalin zane da inganta su kafin yin gyare-gyare?
ƙwararrun injiniyoyinmu za a tantance su kuma bincikar duk zane-zanen ƙira kafin gyare-gyaren.Za mu sanar da ku da zarar an sami lahani na ƙira da matsalolin sarrafa ɓoyayyi kamar raguwa.Tare da izinin ku, za mu inganta zane-zanen zane har sai ya dace da bukatun samarwa.
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Za a iya samar da sito domin mu kyawon tsayuwa domin kantin sayar da bayan allura gyare-gyare masana'antu?
Mun samar da mold zane da kuma yi, samfurin allura gyare-gyaren da taro, ko yana da filastik allura mold ko aluminum gami mutu-simintin gyare-gyare, za mu samar da ajiya sabis ga duk kyawon tsayuwa ko mutu.
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Yadda za a tabbatar da tsaro don odar mu yayin jigilar kaya?
Yawancin lokaci, muna ba da shawarar ku ba da oda gabaɗayan inshorar sufuri don duk kayan aiki da sufuri, don rage haɗarin asarar kaya yayin sufuri.
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Shin za ku iya shirya isar da ƙofa-ƙofa don samfuranmu da aka oda?
Muna ba da sabis na dabaru na gida-zuwa-ƙofa.Dangane da sana'o'i daban-daban, zaku iya zaɓar sufuri ta jirgin sama ko ta ruwa, ko jigilar jigilar kayayyaki.Abubuwan da aka fi sani da incoterms sune DAP, DDP, CFR, CIF, FOB, TSOHON AYYUKAN…,
Bugu da ƙari, za ku iya tsara kayan aiki a matsayin hanyarku, kuma za mu taimaka muku wajen kammala kayan aiki da sufuri daga masana'anta zuwa wurin da kuka tsara.
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Menene game da lokacin biyan kuɗi?
A halin yanzu muna goyan bayan canja wurin waya (T / T), wasiƙar bashi (L/C), PayPal, Alipay, da sauransu, Yawancin lokaci za mu cajin wani kaso na ajiya, kuma ana buƙatar cikakken biyan kuɗi kafin bayarwa.
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Wadanne nau'ikan gamawa ko jiyya na sama don samfura da samfuran taro?
Jiyya na saman samfuran sun haɗa da saman jiyya na samfuran ƙarfe, jiyya na samfuran filastik, da jiyya na kayan roba.Maganin saman mu gama gari sun ƙunshi:
Fashewar Yashi, Busasshen Yashi, Fashewar Yashi, Ruwan Yashi, Atomized Sand fashewa, fashewar harbi, da sauransu.
Fesa, Electrostatic Spraying, Fame Fame, Foda fesa, Filastik fesa, Plasma Spraying, Painting, Man Fenti da dai sauransu.
Electroless Plating na Various Metals da Alloys, Copper Plating, Chromium Plating, Tutiya Plating, Nickel Plating, Anodic Oxidation, Electrochemical Polishing, Electroplating da dai sauransu.
Bluing da Blackening, Phosphating, pickling, nika, mirgina, goge, goge, CVD, PVD, Ion implantation, Ion Plating, Laser Surface Jiyya ect.
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Me game da keɓantawa don ƙira da samfurin mu?
Tsaron bayanan abokin ciniki da samfuran shine fifikonmu.Za mu sanya hannu kan yarjejeniyar sirri (kamar NDA) tare da duk abokan ciniki kuma mu kafa ma'ajin sirri masu zaman kansu.JHmockup yana da tsauraran tsarin tsare sirri da hanyoyin aiwatarwa don hana zubar bayanan abokin ciniki da bayanan samfur daga tushen.
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Har yaushe za a keɓancewa da haɓaka samfuri?
Zagayowar ci gaban samfur ya dogara da irin yanayin samfuran suke lokacin da kuke isar da su.
Misali, kun riga kuna da cikakken tsarin ƙira gami da zane-zane, kuma yanzu kuna buƙatar tabbatar da tsarin ƙira ta hanyar yin samfura;Ko kuma idan an yi ƙirar ku tare da samfuri a wasu wurare, amma tasirin bai gamsar ba, to za mu inganta zanen zanenku sannan mu yi samfurin don sake tabbatar da shi;
samfurinka ya riga ya kammala ƙirar bayyanar, amma babu wani tsari na tsari, ko ma cikakken saiti na hanyoyin lantarki da software, za mu samar da daidaitattun hanyoyin ƙirar ƙira don biya;Ko, an ƙera samfuran ku, amma sassan alluran da aka ƙera ko mutun simintin gyare-gyare ba za su iya saduwa da aikin taron gabaɗaya ko ƙãre samfurin ba, za mu sake kimanta ƙirar ku, mold, mutu, kayan aiki da sauran abubuwan don ƙirƙirar ingantaccen bayani. .Don haka, ba za a iya amsa zagayowar ci gaban samfur ba kawai, aiki ne mai tsauri, wasu ana iya kammala su a rana ɗaya, wasu na iya ɗaukar mako guda, wasu kuma na iya ƙarewa cikin watanni da yawa.
Da fatan za a tuntuɓi ƙwararrun injiniyoyinmu don tattauna aikinku, don rage farashin ku da rage lokacin ci gaba.
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Yadda ake gane samfuran al'ada?
Keɓance sabis na ƙira da masana'anta shine babban ƙarfin mu.Haɓaka samfuri daban-daban suna da ma'auni na gyare-gyare daban-daban, kamar gyare-gyaren samfur na ɓangarori, gyare-gyaren samfur gabaɗaya, gyare-gyaren wani ɓangare na kayan aikin samfur, ƙirar software na samfur, da gyare-gyaren sarrafa wutar lantarki.Sabis ɗin masana'anta da ƙirƙira na al'ada ya dogara ne akan cikakkiyar fahimtar aikin samfurin abokin ciniki, ƙarfin kayan aiki, fasahar sarrafa kayan, jiyya ta sama, haɗaɗɗun samfura, gwajin aiki, samar da taro, sarrafa farashi da sauran abubuwan kafin cikakken kimantawa da ƙirar shirin.Muna samar da cikakken bayani sarkar samar.Wataƙila samfurinka baya amfani da duk sabis ɗin a matakin yanzu, amma za mu taimake ka ka yi la'akari da yanayin da za a iya buƙata a gaba a gaba, wanda shine abin da ya bambanta mu da sauran masu samar da samfur.
Misalai na sabis na shafa foda
Don samar wa abokan ciniki sabis mafi inganci
