Sheet karfe Sabis na Kera
Ƙirƙirar ƙarfe shine ƙirƙirar sifofin ƙarfe ta hanyar yanke, lanƙwasa da haɗa hanyoyin.Wani tsari ne mai ƙima wanda ya haɗa da ƙirƙirar injuna, sassa, da sifofi daga albarkatun ƙasa daban-daban.
Bukatun-bayyani
Ƙirƙirar Ƙarfe na Sheet shine ƙirƙirar tsarin ƙarfe ta hanyar yanke, lanƙwasa da haɗa matakai.Wani tsari ne mai ƙima wanda ya haɗa da ƙirƙirar injuna, sassa, da sifofi daga albarkatun ƙasa daban-daban.
Yawanci, shagon ƙirƙira yana yin tayin kan aiki, yawanci bisa zanen injiniyanci, kuma idan an ba shi kwangilar, yana gina samfurin.Manya-manyan shagunan keɓaɓɓu suna ɗaukar matakai masu ƙima da yawa, gami da walda, yanke, ƙirƙira da injina.
Kamar yadda yake tare da sauran hanyoyin masana'antu, ana amfani da aikin ɗan adam da sarrafa kansa da yawa.Ana iya kiran samfurin ƙirƙira ƙirƙira, kuma shagunan da suka kware a irin wannan aikin ana kiran su shagunan fab.Ƙarshen samfuran sauran nau'ikan aikin ƙarfe na gama gari, kamar injina, tambarin ƙarfe, ƙirƙira, da simintin gyare-gyare, na iya zama iri ɗaya cikin siffa da aiki, amma waɗannan hanyoyin ba a rarraba su azaman ƙirƙira ba.
Tsarin ƙarfe na takarda cikakken tsari ne na sanyi wanda aka yi bayan ƙirƙirar zanen ƙarfe na bakin ciki (yawanci ƙasa da 6mm), gami da sausaya, naushi / yanke / haɗawa, nadawa, walda, riveting, splicing, forming (kamar jikin mota), da sauransu. Babban fasalinsa shi ne cewa kaurin sashi ɗaya ɗaya ne.Samfuran da aka sarrafa ta hanyar tsarin karfen takarda ana kiransu sassan karfen takarda.Sassan ƙarfe na takarda da masana'antu daban-daban ke magana akai gabaɗaya sun bambanta, kuma galibi ana amfani dasu don haɗuwa.Ana kiran sarrafa karfen takarda.Musamman, alal misali, yin amfani da faranti don yin bututun hayaƙi, ganguna na ƙarfe, tankunan mai da gwangwani na mai, bututun samun iska, gwiwar hannu da kai, wuraren zagaye, mazurari, da sauransu. Babban tsarin ya haɗa da shear, lankwasa, lankwasa, kafawa, walda. riveting, etc.
Sheet karfe kayan
Abubuwan da aka saba amfani da su a cikin kayan aikin ƙarfe sune sanyi-birgima (SPCC), takardar da aka yi birgima (SHCC), takardar galvanized (SECC, SGCC), jan ƙarfe (CU) tagulla, jan jan ƙarfe, jan ƙarfe beryllium, aluminum sheet (6061, 5052, 1010, 1060, 6063, duralumin, da dai sauransu), bakin karfe (duba surface, brushed surface, matte surface), bisa ga daban-daban ayyuka na samfurin, daban-daban kayan da aka zaba, kullum bukatar la'akari da amfani da kudin na samfurin.
1. Cold-birgima takardar SPCC, yafi amfani da electroplating da kuma yin burodi Paint, low cost, sauki don samar, abu kauri ≤ 3.2mm.
2. Hot-birgima takardar SHCC, abu T≥3.0mm, kuma yana amfani da electroplating da Paint sassa, low cost, amma wuya a samar, yafi lebur sassa.
3. Galvanized takardar SECC, SGCC.An raba farantin electrolytic SECC zuwa N abu da P abu.Ana amfani da kayan N galibi don maganin saman, kuma farashin yana da yawa.Ana amfani da kayan P don sassan da aka fesa.
4. Tagulla;galibi ana amfani da shi don kayan aiki, kuma jiyya ta saman ta nickel-plated, chrome-plated, ko babu magani, kuma farashin yana da yawa.
5. Aluminum farantin;kullum amfani da surface chromate (J11-A), hadawan abu da iskar shaka (conductive oxidation, sinadaran hadawan abu da iskar shaka), high cost, azurfa plating, nickel plating.
6. Bayanan martaba na aluminum;kayan da ke da hadaddun sigar giciye, waɗanda ake amfani da su sosai a cikin kwalaye daban-daban.Jiyya na saman daidai yake da farantin aluminum.
7. Bakin karfe;SUS304 yana daya daga cikin bakin karfe da aka fi amfani dashi.Domin ya ƙunshi Ni (nickel), ya fi ƙarfin juriya na lalata da zafi fiye da ƙarfe mai ɗauke da Cr (chromium).Yana da kyawawan kaddarorin inji, babu abin da ke da ƙarfi na maganin zafi, babu elasticity.Abubuwan da ke cikin SUS301Cr (chromium) sun kasance ƙasa da na SUS304, kuma juriyar lalata ba ta da kyau.Duk da haka, bayan aikin sanyi, zai iya samun karfin ƙwanƙwasa mai kyau da tauri a cikin tsari na stamping, kuma yana da kyaun elasticity.An fi amfani da shi don maɓuɓɓugan shrapnel da anti-EMI.
Fasalolin fasahar ƙirƙira ƙirar ƙira
Sheet karfe yana da halaye na haske nauyi, high ƙarfi, lantarki watsin (za a iya amfani da electromagnetic garkuwa), low cost, kuma mai kyau taro samar yi.An yi amfani da shi sosai a cikin kayan lantarki, sadarwa, masana'antar kera motoci, kayan aikin likita da sauran fannoni.A cikin shari'o'in kwamfuta, wayoyin hannu, da MP3s, karfen takarda muhimmin sashi ne.Yayin da aikace-aikacen ƙarfe na takarda ke ƙara ƙaruwa, ƙirar sassa na takarda ya zama wani muhimmin ɓangare na tsarin haɓaka samfurin.Dole ne injiniyoyin injiniyoyi su kasance ƙwararrun ƙirar ƙira na sassan ƙarfe, ta yadda ƙirar da aka ƙera za ta iya biyan buƙatun samfurin.Aiki da bayyanar buƙatun, amma kuma sanya stamping mutu masana'antu mai sauƙi da ƙananan farashi
Kayan aikin da aka fi amfani da su don sarrafa ƙarfen ƙarfe na asali sun haɗa da Injin Shear, Injin CNC Punching Machine / Laser, Plasma, Na'urar Yankan Ruwa Jet, Na'ura mai lankwasawa, Injin hakowa da kayan aiki daban-daban kamar: uncoiler, na'ura mai daidaitawa, injin deburring, injin walda tabo, da sauransu. .
Yawanci, matakai huɗu mafi mahimmanci na tsarin ƙarfe na takarda sune shearing, ƙwanƙwasa / yanke / nadawa / mirgina, walda, jiyya na farfajiya, da dai sauransu. Tsarin gyaran gyare-gyaren sassa na takarda yana da matukar muhimmanci ga tsarin sarrafa takarda, saboda yana iya hana sassa daga tsatsa da kuma ƙawata bayyanar samfuran.The rawar da surface pretreatment na sheet karfe sassa ne yafi cire mai, oxide sikelin, tsatsa, da dai sauransu Yana shirya domin surface bayan jiyya, da kuma post-jiyya aka yafi spraying (baking) Paint, filastik spraying, da kuma anti. -tsatsa shafi.
Sheet karfe ƙirƙira tsari
1.Yanke 2. Lankwasawa 3. Miqewa 4. Welding 5. Fesa filastik 6. Dubawa 7. Adana.
Definition: Yana nufin fasahar sarrafa faranti na uniform kauri, wanda ba ya bukatar a samar da molds, da kuma samar da gudun ne a hankali, ciki har da blanking, lankwasawa, mikewa, waldi, spraying, taro, da dai sauransu, yafi sausaya. naushi, nadawa, walda, bonding, da dai sauransu mataki.
Yanke
yafi naushi da yankan Laser.Adadin nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau’in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau’in nau'in nau'in nau'in nau'in nau'in nau’in nau'in nau'in nau'in nau'in nau'in nau'in nau’in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in) yana sarrafa shi shine ≤3mm don takaddar birgima mai sanyi da takarda mai zafi, ≤4mm don takardar aluminum, da ≤2mm don bakin karfe.Akwai ƙananan buƙatun girman girman nau'i, wanda ke da alaƙa da siffar rami, kaddarorin da kauri na kayan.Laser sabon ne Laser yawo sabon tsari.Kauri daga cikin farantin ne ≤20mm ga sanyi-birgima da zafi-birgima faranti, da kuma ≤10mm ga bakin karfe.Amfanin shi ne cewa kauri na farantin aiki yana da girma, saurin yankewar siffar aikin yana da sauri, kuma aiki yana da sauƙi.
Lankwasawa
Bangaren lanƙwasawa yana da ƙaramin radius na lanƙwasawa.Lokacin da aka lanƙwasa kayan, an shimfiɗa Layer na waje kuma an matsa cikin ciki a cikin yanki na fillet.Lokacin da kauri daga cikin kayan ya kasance akai-akai, ƙananan radius na lanƙwasa ciki, mafi tsanani da tashin hankali da matsawa na kayan;lokacin da ƙarfin juzu'i na Layer na waje ya wuce iyakar kayan, karaya da raguwa za su faru.
Mikewa
Radius na fillet tsakanin kasan zanen zane da bangon madaidaiciya ya kamata ya fi girman kauri na farantin.Kauri daga cikin kayan bayan mikewa zai canza zuwa wani iyaka.Tsakanin ƙasa gabaɗaya yana kula da kauri na asali, kuma kayan da ke ƙasa fillet ya zama bakin ciki., Kayan da ke saman kusa da flange ya zama mai kauri, kuma kayan da ke kusa da kusurwar kusurwa na rectangular ya zama mai kauri.
Walda
yafi baka walda da gas waldi.
① Arc waldi yana da abũbuwan amfãni daga sassauƙa, maneuverability, m applicability, da duk-wuri waldi;kayan aikin da aka yi amfani da su suna da sauƙi, ɗorewa, da ƙananan farashin kulawa.Koyaya, ƙarfin aiki yana da girma kuma ingancin bai isa ba, ya danganta da matakin mai aiki.Ya dace da walƙiya carbon karfe, ƙananan gami da ƙarfe mara ƙarfe da ƙarfe mara ƙarfe kamar jan karfe da aluminum akan 3mm.
② Za a iya daidaita zafin wuta da kaddarorin walda na gas.Idan aka kwatanta da waldawar baka, tushen zafi ya fi faɗin yankin da zafi ya shafa, zafi ba ya da ƙarfi kamar arc, kuma yawan aiki yana da ƙasa.Alloy, siminti carbide, da dai sauransu.
Filastik fesa
Ana fesa saman kayan aikin ta atomatik tare da mai da foda ta cikin tanda da sauran injuna don sanya samfurin yayi kyau kuma ya dace da buƙatun marufi da jigilar kaya.
Dubawa
Ana sarrafa tsarin samar da samfurin ta hanyar sashin dubawa mai inganci a cikin ainihin lokacin don rage asarar samarwa da ƙarancin ƙarancin ƙima da tabbatar da ingancin samarwa.
Wajen ajiya
Kayayyakin da suka bi ta hanyoyin da ke sama sun kai ga buƙatun ajiya kuma suna shirye don jigilar kayayyaki, kuma ana iya tattara su da kuma adanawa.
Aikace-aikace na ƙirƙira ƙarfe na takarda
Kwamfuta mainframe chassis, uwar garken kabad, lantarki kula da kabad, TV backplanes, mota bawo, kwandishan bawo, cajin tari, lantarki iko kabad, iko kwalaye, lantarki kwalaye, da ba misali musamman musamman CNC takardar karfe aiki;caje akwatunan, Manufacturing na sheet karfe sassa na kasuwanci kwandishan da iska makamashi zafi farashinsa;sarrafa takarda da fesa don kayan ado na gida da ɗakunan nuni;sarrafa takarda da fesa don kayan sarrafa lantarki, akwatunan sarrafawa, da akwatunan lantarki;karfen takarda don kayan aikin lantarki da na inji daban-daban Gudanarwa da fesa bawo na zinariya;zane da kera na daban-daban wadanda ba misali takardar karfe bawo.
-
3D bugu da sauri samfur
A cikin wannan sabon zamani na manyan canje-canje, abubuwa da yawa da ke kewaye da mu suna ci gaba da ingantawa da kamala.Kayayyakin fasaha ne kawai waɗanda ke ci gaba da haɓakawa da canzawa sun fi shahara.Wato, fasahar samfurin mu mai saurin samfuri yana da babban sauri da inganci, tasirin samar da samfur yana da kyau sosai.Ming, kar ku tsaya tare, to ta yaya wannan fasaha mai saurin kwatance ta kwatanta da fasahar gargajiya?Yau za mu leka.
Fasahar saurin ƙira da na'urar ƙira mai sauri za ta iya daidaitawa da wahalar masana'anta da sarrafa abubuwa daban-daban a rayuwarmu, kuma tana iya samun kyawawan kayayyaki da kaddarorin sassa.
Kamar yadda aka ambata a sama, da sauri prototyping fasaha na kayan ya shafi kayan, kafa hanyoyin da tsarin sassa.Ma'anar samfuri mai sauri ya ƙunshi nau'in sinadarai na kayan haɓakawa, abubuwan da aka samo asali na zahiri (kamar foda, waya ko foil) (maganin narkewa, haɓakar haɓakar thermal, thermal conductivity, danko da ruwa).Ta hanyar sanin halayen waɗannan kayan ne kawai za mu iya zaɓar kayan da ya dace idan aka kwatanta da fasahar saurin samfur na gargajiya.Wadanne halaye ne na fasahar yin samfuri da sauri?
3d bugu kayan m prototyping fasahar yafi hada da abu yawa da porosity.A cikin samar da tsari, iya saduwa da yi bukatun na gyare-gyaren abu microstructure, gyare-gyaren abu madaidaici, sassa daidaici da surface roughness, gyare-gyaren abu shrinkage (cikin danniya, nakasawa da fatattaka) na iya saduwa da takamaiman bukatun daban-daban m prototyping hanyoyin.Matsakaicin samfurin zai shafi tsarin samfurin kai tsaye, ƙarancin saman samfurin zai shafi ko akwai wasu lahani a saman samfurin, kuma raguwar kayan zai shafi madaidaicin buƙatun samfurin. a cikin tsarin samarwa.
Fasaha samfuri cikin sauri don samfuran da aka samar.Haka kuma yana tabbatar da cewa babu wani babban gibi tsakanin abin da ake samarwa da wanda ake sawa a kasuwa.Fasahar saurin samfur na kayan abu ya ƙunshi yawa kayan abu da porosity.A cikin samar da tsari, iya saduwa da yi bukatun na gyare-gyaren abu microstructure, gyare-gyaren abu madaidaici, sassa daidaici da surface roughness, gyare-gyaren abu shrinkage (cikin danniya, nakasawa da fatattaka) na iya saduwa da takamaiman bukatun daban-daban m prototyping hanyoyin.Matsakaicin samfurin zai shafi tsarin samfurin kai tsaye, ƙarancin saman samfurin zai shafi ko akwai wasu lahani a saman samfurin, kuma raguwar kayan zai shafi madaidaicin buƙatun samfurin. a cikin tsarin samarwa.
-
Matsayin mold m fasahar samfuri
Ƙirƙirar fasahar ƙira cikin sauri kuma tana taka muhimmiyar rawa a cikin haɓakar tattalin arziƙin kasuwa, ƙirar ƙirar ƙira cikin sauri kuma tana taka muhimmiyar rawa, muhimmin ɓangare ne na ƙungiyar fasahar masana'antu ta ci gaba.Yana mai da hankali kan fasahar taimakon kwamfuta da fasahar kere kere, fasahar Laser da kimiyyar kere-kere da fasaha, in babu gyare-gyaren gargajiya da tsawaitawa, da sauri haifar da hadaddun hadaddun sifa kuma suna da wani aiki na ƙirar mahaɗan 3D ko sassa, game da farashin sabbin abubuwa. ci gaban samfur da masana'anta, gyarawa.Ana amfani da sashe a cikin jirgin sama, sararin samaniya, mota, sadarwa, likitanci, kayan lantarki, kayan gida, kayan wasan yara, kayan aikin soja, ƙirar masana'antu ( sassaka ), ƙirar gine-gine, masana'antar injina da sauran fannoni.A cikin masana'antun masana'antu, saurin samfurin da aka yi ta hanyar fasaha mai saurin ƙima yana haɗuwa tare da silica gel mold, feshin ƙarfe na sanyi, daidaitaccen simintin, simintin lantarki, simintin centrifugal da sauran hanyoyin samar da kyawon tsayuwa.
To mene ne halayensa?Na farko, yana ɗaukar hanyar haɓaka kayan aiki (kamar coagulation, walda, siminti, sintering, tarawa, da sauransu) don samar da bayyanar sassan da ake buƙata, saboda fasahar RP yayin aiwatar da samfuran ba za ta haifar da sharar gida ba. gurbacewar muhalli, don haka a zamanin yau ya mai da hankali kan yanayin muhalli, wannan ma fasahar kera kore ce.Abu na biyu, ya warware matsaloli da yawa a cikin al'ada aiki da kuma masana'antu don Laser fasahar, lamba kula da fasaha, sinadaran masana'antu, kayan aikin injiniya da sauran fasaha.Yin amfani da fasahohin zamani cikin sauri a kasar Sin ya taka muhimmiyar rawa wajen bunkasa masana'antun kera kayayyaki a kasar Sin, da kara saurin ba da amsa ga kamfanoni zuwa kasuwa, da kara yin gasa na kamfanoni, kana ya ba da babbar gudummawa ga tattalin arzikin kasa. girma.
Amfanin samfuran bugu na 3D
1. Tare da kyakkyawar ƙwarewar masana'anta, yana iya kammala masana'anta da wuya a kammala ta hanyoyin gargajiya.Samfurin yana da rikitarwa, kuma kawai ta hanyar zagaye da yawa na ƙira - samfurin na'ura na samarwa - gwaji - ƙirar gyare-gyare - haɓakar injin samfur - sake gwadawa, ta hanyar na'ura mai maimaita gwajin na iya samun matsala da gyara lokaci.Duk da haka, fitowar samfurin yana da ƙananan ƙananan, kuma yana ɗaukar lokaci mai tsawo da tsada don amfani da tsarin masana'antu na gargajiya, wanda ke haifar da ci gaba mai tsawo da kuma tsada.
2. Ƙananan farashi da saurin sauri na ƙananan masana'anta na iya rage haɗarin haɓakawa da rage lokacin haɓakawa.3D bugu ingot simintin gyaran kafa tare da allunan baya bukatar gargajiya masana'antu yanayin, tsarin, mold da mutu ƙirƙira tsari, iya m samfur samar, low cost, da dijital, dukan samar da tsari za a iya modified a kowane lokaci, a kowane lokaci, a cikin wani m samfurin. gajeren lokaci, adadi mai yawa na gwajin tabbatarwa, don haka yana rage haɗarin haɓakawa, rage lokacin haɓakawa, rage farashin ci gaba.
3. Babban amfani da kayan aiki, zai iya rage yawan farashin samarwa.The gargajiya masana'antu ne "material rage masana'antu", ta hanyar da albarkatun kasa yankan billet, extrusion da sauran ayyuka, cire wuce haddi albarkatun kasa, sarrafa da ake bukata sassa siffar, da aiki aiwatar da kau da albarkatun kasa da wuya a sake yin fa'ida, da sharar gida. albarkatun kasa.Buga 3D kawai yana ƙara albarkatun ƙasa a inda ake buƙata, kuma ƙimar amfani da kayan yana da yawa sosai, wanda zai iya yin cikakken amfani da albarkatun ƙasa masu tsada kuma yana rage tsada sosai.
-
Yadda ake gane samfuran al'ada?
Keɓance sabis na ƙira da masana'anta shine babban ƙarfin mu.Haɓaka samfuri daban-daban suna da ma'auni na gyare-gyare daban-daban, kamar gyare-gyaren samfur na ɓangarori, gyare-gyaren samfur gabaɗaya, gyare-gyaren wani ɓangare na kayan aikin samfur, ƙirar software na samfur, da gyare-gyaren sarrafa wutar lantarki.Sabis ɗin masana'anta da ƙirƙira na al'ada ya dogara ne akan cikakkiyar fahimtar aikin samfurin abokin ciniki, ƙarfin kayan aiki, fasahar sarrafa kayan, jiyya ta sama, haɗaɗɗun samfura, gwajin aiki, samar da taro, sarrafa farashi da sauran abubuwan kafin cikakken kimantawa da ƙirar shirin.Muna samar da cikakken bayani sarkar samar.Wataƙila samfurinka baya amfani da duk sabis ɗin a matakin yanzu, amma za mu taimake ka ka yi la'akari da yanayin da za a iya buƙata a gaba a gaba, wanda shine abin da ya bambanta mu da sauran masu samar da samfur.
Misalai na Sabis na Ƙarfe na Sheet
Don samar wa abokan ciniki sabis mafi inganci
